Aqua Power Ltd, a new company in 2006, has a history that reaches back
to 2001.
Historically the marine industry has continued to produce ever faster and
higher powered boats. Engines exceeded 500 horsepower long ago and are now as
high as 1800 hp. Individual states have increasingly enacted noise regulations
since the 1980s. Initially there was little enforcement but, as time passed,
enforcement became more stringent. Today almost all water safety officials are
equipped to test for noise violations and are prepared to take action.
Noise quieting techniques have been adequate for engines with less than
500 hp. Through-the-prop exhaust provides acceptable results in this range but
it does restrict gas flow. Fortunately these engines are not overly sensitive to
a little increased backpressure, however some power is lost. Boaters that weren't
willing to sacrifice power could run through-the-hull exhaust with a muffler that
was far less restrictive than through-the-prop exhaust. Prior to 2002 marine
mufflers could only offer about 6db of quieting which is usually adequate in this
power range. To further reduce losses boaters could incorporate a Y-pipe to divide
the exhaust flow between through-the-prop and through-the-hull with a muffler. Die
hard enthusiasts would opt for through-the-hull open exhaust using diverters to
switch back to through-the-prop as they approached harbor. Another approach was
straight through-the-hull with switchable mufflers that would open a center passage
to essentially open the exhaust system with the flick of a switch. Unfortunately,
switchable systems are no longer allowed under most state regulations.
Noise quieting techniques for engines exceeding 500 hp have been less effective.
Engines in this range employ high overlap cam shafts, superchargers, or both to
gain added power. High overlap cam engines are sensitive to backpressure and can be
damaged when it is too high. Also as power is increased so is noise output, making
these engines more difficult to quiet. Up to around 600 hp boat builders would employ
diverters or Y-pipes and cross tubes with either full-time or switchable mufflers to
combat noise and backpressure but, with higher power only switchable mufflers would do.
Unfortunately these techniques typically couldn't provide enough noise reduction to
meet regulations. A new appoach was needed that could provide greater quieting with
less loss.
In 2001 Aqua Power's full-time muffler technology was developed specifically for
high horsepower engines. In 2002 the prototype was tested with great success, showing
that the design could provide better quieting and fewer losses than any system available
at the time. Aqua Power now manufactures and markets a complete product line which
includes Transom Mount, Clamp-on, In-line, and In-tube designs capable of handling
engines ranging from 200 to 1200 hp.
This technology has the ability to actually increase engine power over an open
exhaust (we try not to do that because excessive increases can be detrimental to
exhaust valves). Aqua Power uses only 316 stainless steel in all of its products
providing maximum corrosion resistance.
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